Industries

Power centers for plants and production complexes

Power supply for production sites with significant heat load.

In production, electrical and thermal loads are linked by the technological cycle. The energy center configuration is tailored to the actual consumption schedule, not to averaged values.

Facility Challenges

  • — Combined coverage of electrical and thermal loads
  • — Stable power quality for technological equipment
  • — Reduction of specific energy costs in the cost of goods sold
  • — Power capacity expansion capability in conjunction with production growth

4DA Energy Solutions Ltd. Solutions

  • — Cogeneration and trigeneration tailored to load profile
  • — Heat recovery for technological needs
  • — Phased modular expansion of the energy center
  • — Design and feasibility study prior to equipment selection

Possible System Configurations

  • — Energy center with heat recovery and steam generation
  • — Scheme with absorption refrigeration when cooling load is present
  • — Grid-parallel operation with power-flow limits
  • — Power reserve for future expansion

Reliability and Redundancy

  • — Redundancy of key energy center components
  • — Maintenance regulations aligned with the production schedule
  • — Real-time parameter monitoring

Integration with Existing Infrastructure

  • — Connection to existing heating and electrical networks
  • — Interface coordination with technological equipment
  • — Integration with metering and dispatching systems

Service throughout the entire lifecycle

  • — Scheduled technical maintenance and capital works
  • — Spare parts supply
  • — Operational support throughout the entire life cycle

Implementation

How the Project is Implemented

Unified 4DA Energy Solutions Ltd. Workflow from Initial Data to Power Plant Operation.

01

Initial Data Collection

Electrical and thermal load profile, available gas resource, connection points, reliability requirements, and facility site.

02

Preliminary Study

Technical feasibility verification: gas balance, operating modes, grid constraints, and preliminary power plant configuration.

03

Technical Concept

Facility energy balance, composition of main and auxiliary equipment, thermal scheme, layout, and CAPEX/OPEX estimation.

04

Financial Model

Power supply economics, transaction structure, and selection of implementation model — EPC, EPC-M, or EPC-F.

05

Contracting

Agreement on scope of work, schedule, guaranteed performance indicators, and risk allocation among project participants.

06

EPC and Commissioning

Design, procurement, construction and installation works, commissioning, and bringing the power plant to design performance.

07

Operation and Maintenance (O&M)

Scheduled maintenance, spare parts, operational mode management, and availability reporting throughout the service life.